Asymtek TC V3 User Manual

Conformal Curing Oven TC V3 Operations Manual

6 Safety To recover after an Emergency Shutdown: 1. Clear the Conveyor of all workpieces. 2. Lock out/tag out all system power. See "Lockout o

Components 7 3 Components Overview This section provides a close look at standard equipment and optional accessories for your TC V3 Cure Module.

8 Components Air Exhaust The oven is equipped with an Air Exhaust circuit that can be connected to the factory exhaust (Figure 3-2). During the curi

Components 9 Reinforced Cooling System The Reinforced Cooling System (Figure 3-3) blasts cold air through three directed-air knife fins by means of

10 Components Light Beacon The TC V3 Cure Module is equipped with a Light Beacon (Figure 3-5) that displays system status and can warn the operator w

Components 11 Alarm Conditions The following table describes each type of alarm, cause, oven condition, and restart condition. Table 3-2 Alarm Co

12 Components Type of Alarm Cause Oven Condition Restart Condition Loss Conveyor Parameters Alarm The conveyor parameters are lost. Oven ready sig

Components 13 Optional Accessories Second Track Conveyor The Second Track Conveyor option doubles the production capacity (Figure 3-6). Adjustable

14 Components Automatic Conveyor Chain Lubrication An Automatic Conveyor Chain Lubrication option is available to ensure optimal chain lubrication (

Components 15 Pin/Chain Conveyor 3 mm The Pin/chain Conveyor length standard is 5 mm. A 3 mm length is available as an option (Figure 3-10). For s

P/N 7211567, Revision A English Translation based on French P/N 7211571, Rev. A ©2006 NOTICE This is an Asymtek publication, which is protected by c

Installation 17 4 Installation Overview This section contains information necessary for the installation of the TC V3 Conformal Curing Oven. • Fac

18 Installation 5. Place the Cure Module over the selected location where it will be operated, but DO NOT completely lower the forklift at this time

Installation 19 Leveling the Cure Module CAUTION! This procedure should only be performed by a trained service technician. "NOTE If your Cur

20 Installation Anchoring the Cure Module To prevent movement that could cause injury to personnel and damage to the equipment and facility, each lev

Operation 21 5 Operation Overview This section covers the following topics: • System Start-up • System Shutdown • Hood Opening/Closing Operation •

22 Operation 6. Make sure the EMO button (Figure 5-1) is not activated. If necessary, reset it by turning it clockwise until the button pops out. 7.

Operation 23 System Shutdown Emergency Shutdown In case of emergency, use the EMO button to stop all system operations. The EMO button is the large

24 Operation Hood Opening/Closing Operation Hood Opening Procedure: 1. Check that the oven is clear of all PCBs before opening the hood. 2. To open

Operation 25 Hood Closing Procedure • Remove the safety pin to unlock and remove the bar. • Turn the two switches (Figure 5-3) at the same time un

Table of Contents i Table of Contents 1 Introduction ...

Software 27 6 Software This section will cover basic software operation for the TC V3 Conformal Curing Oven. Topics included are: • Software Arch

28 Software Main Menu When the machine is turned on, the Main Menu (Figure 6-2) appears: Figure 6-2 Main Menu Tool Bar Figure 6-3 Tool

Software 29 Zone Graphic View From the Main Menu, click on a Zone Name (Figure 6-4) to view zone settings, including a graphic evolution of the curr

30 Software Recipe Menu 1. To download multiple recipes, from the Main Menu click on the Recipe Menu button (Figure 6-6). Figure 6-6 Main Menu

Software 31 3. The Recipe Parameters screen appears (Figure 6-8). From this screen, you can: • Check the current recipe parameters • Select and d

32 Software 4. From the Recipe Parameters screen (Figure 6-8), click the "M" button to return to the Main Menu. 5. On the Main Menu, che

Software 33 CAUTION! If the heat and conveyor are not running, check the alarm screen to determine and solve the problem. See "Alarms" i

34 Software Recipe Management 1. To access recipe management, from the Main Menu click the Recipe Menu button (see Figure 6-6). Click on the Supervi

Software 35 Control Menu 1. From the Main Menu, click on the Control Menu button (Figure 6-15). Figure 6-15 Main Menu – Control Menu Button "

ii Table of Contents Hood Closing Procedure ...

36 Software Password Management 1. From the Control Menu click on the Password Management button to access the Password Management screen (Figure 6-

Software 37 3. From the Virtual Keyboard (Figure 6-19), enter the necessary changes. Use the Backspace Key to make any corrections. Figure 6-1

38 Software Inputs/Outputs View Inputs 1. To view the input status of the PLC, from the Control Menu, click on the Inputs-Outputs PLC button (Figu

Software 39 3. The Inputs Status box will appear (Figure 6-23). Figure 6-23 Inputs Status Box "NOTE A green button indicates inputs are

40 Software 2. The Outputs - Activate Test screen appears (Figure 6-25). Click on the Activate Test button to access the Outputs - Activate Test scr

Software 41 4. The Outputs - Activate Test screen appears again with selections available (Figure 6-27). Figure 6-27 Outputs - Activate Test Scree

42 Software 2. The Force Conveyor Measurement screen appears (Figure 6-29). To start the speed measurement, click on the Force Conveyor Running butt

Software 43 4. A message will display to let you know the conveyor parameters have been updated (Figure 6-31). Click "OK" to return to t

44 Software 2. The Production Scheduling screen appears. Click on the Clock button (Figure 6-33). Figure 6-33 Production Scheduling Screen – Clock

Software 45 Production Scheduling 1. To set the production scheduling time, from the Control Menu click on the Production Scheduling button (Figure

Introduction 1 1 Introduction This manual covers basic operations for the TC V3 Conformal Curing Oven. It is intended as a reference for producti

46 Software CAUTION! Make sure you activate the scheduling by clicking on the Activate button before returning to the Main Menu. 3. When automatic

Software 47 Tactile Screen 1. To adjust the Tactile Screen Maintenance, from the Control Menu click on the Tactile Screen button (Figure 6-38).

48 Software Options Parameters Modifications 1. To adjust the options parameters, on the Control Menu click on the Options Parameters Modification b

Software 49 PLC Messages 1. To check the messages from the PLC, from the Control Menu select the PLC Messages button (Figure 6-42). Figure 6-42 Co

50 Software Counters 1. To access the Oven Production Counters, on the Control Menu click on the Counters button (Figure 6-44). Figure 6-44 Control

Software 51 Alarms Depending on the type of alarm, the "OK" button will flash green/yellow with an orange beacon light (Figure 6-46), or

52 Software Figure 6-48 Alarm Page Screen Resetting the Alarms After the issue has been resolved the alarms will need to be reset. 1. On the Bann

Software 53 2. The Main Menu is displayed. Click on the Alarm Page button (Figure 6-50). Figure 6-50 Main Menu – Alarm Page Button 3. The Alarm P

54 Software 4. The following Password Login dialog box appears (Figure 6-52). Click inside this box to access the virtual keyboard. An access level

P/N 7211567 Revision A ©2006 Asymtek Headquarters 2762 Loker Avenue West Carlsbad, CA 92010-6603

Safety 3 2 Safety Overview Operation of the TC V3 Conformal Curing Oven involves heat, electrical power, mechanical devices, and the use of hazard

4 Safety Basic Safety Precautions and Practices The following precautions and practices are recommended during Cure Module operation and maintenance.

Safety 5 Earthquake Precautions In the event of an earthquake, the cure module must be secured to prevent movement that could cause injury to person